POM Plastic Gear Manufacturer,Supplier,Service Provider, Gujarat,India

Corporate Goal

To emerge as one of the most leading business entity for Assemblies and Metal Machining and Precision Plastics Components

The winning business strategy of our company is to build long-lasting relationships with clients through quality work. We aim high business growth by serving industries such as appliances, defence, electronics, packaging, irrigation, healthcare and automotive.

Our company is coming across in the market as the best supplier through strongly excelling in core competencies comprising:

Advanced, cost-effective and quality based product design, development and production
Optimum material selection
High precision and excellent tooling for profit
Process based lean manufacturing of quality precision components and assemblies
Follow global quality and regulatory needs
Manage turnkey projects with the finest field project management competency
Fulfilling business commitments with perfection

Quality Assurance For Machining Solutions & Plastics Solutions

Quality Policy

To constantly work in the direction of achieving client satisfaction through global quality, continuous improvement, lessening on losses, remarkable services and strong focus on fulfilling commitments with actively involving interests of employees and customers.

Quality Management System

Our company massively focus on erasing all chances of defects through quality based working. To serve quality based solutions, we practice an advanced product quality planning and appoint an experienced quality engineer to perform work along with a responsible project team through focusing on complete plan and define, design, production and validation cycle.

Specifications for the purpose of operational testing and gauging systems are formed at the time of project starting stage. In addition, special characteristics, aesthetic standards, SPC techniques to be utilized and dimensional requirements are carefully defined. When the mold in built, we carry out a process capability study over CTQ in addition to entire inspection layout for confirming requirements and specifications are on target. Some major processes that we execute to confirm quality comprises:

Confirming all inputs as per the specification
CAPA management
Cross-functional project reviews
Discovering project based training needs
Measurement System Analysis
Monitoring PPM level
Pre-production Control Plans
Process and material based flow charts
Process Failure Mode and Effects Analysis (PFMEA)
Product and process ability analysis along with defect detection
Reviewing and approving tool based design concepts
Review all clients specifications

To ensure final product of the best quality, we ensure using the best base materials. We practice an organized plan of vendor development & management. We source the finest base materials for production of quality. We serve superior quality CNC Turning Injection Molding Machine Parts, Low Carbon Steel Switch Gear Spare Parts, etc., to customers.

Awards And Credentials

In our business journey, we have managed to attain huge recognition in the form of awards for our quality based work.

Metrology

Along with entire layout inspection, our company perform in-process periodical inspections for imperative characteristics of product line. This involves the most consistent and correct measurement techniques. To assist our inspection ability per quality plan, we boast of having precision measuring instruments that consists:

Bore gauges: 6mm to 150mm
Combination Set and various other related auxiliaries
for assembly testing, all fixtures and compound gauges
Dial Height Gauge
Dial Indicator Gauges
Digital Calipers: 0mm to 1000 mm
Digital Micrometers: 0mm to 150mm
Filler Gauges
Non contact coordinate measurement contract
Pin Gauge
Profile Projector
Profile Projector
Radius Gauges, Metric & Imperial
Slip Gauges
Temperature Gauge
Thread Gauge, Metric & Imperial

Quality Records

Our company maintains following imperative quality records:

COAs
Test results of in coming material
In process inspection results
Pre shipment inspection results
Tool history records

EHS Statement

Integrated Management Policy

Our company is committed to following:

Attaining clients satisfaction with strong technical support and production process compliance
Be a company that is committed to learning and seek constant improvement to acquire good quality, safety, environment and safety performance.
Fulfilling commitment through active employee involvement process with strong communication and competency.
Complying with nearly all applicable legal and various other regulations.
Discover and keep control over hazards and other environmental aspects
Monitor and keep strong watch over losses comprising chemical, waste and other materials
Optimize utilization of natural resources such as energy and paper
Educate business associates and our workers on EHS to avoid and lessen ill health, pollution and injury.

Certifications

We have implemented ISO 14001:2015, ISO 45001:2018 and ISO 9001:2015 quality management system perfectly certified by TUV Rheinland. We are dedicated to attain IATF/16949 in a coming year.

The quality assurance system is excellently supported through structured quality control methodology. This comprises:

Quality plan to confirm all products are needs are captured
per quality plan in-process periodically inspection
Pre-shipment quality checks

Capabilities of Plastics Solutions & Machining Solutions

The strength of our company lies in carrying an excellent idea from a concept to engineering perfect drawings, prototypes, correct validation, modern tool design and production of final quality based components and assemblies.

We have a project team that handles project from the process of design through quality production validation. Innovation and quality are result of our quality focused development. Excellent designing, developing and manufacturing helps us to serve customers with quality based products that earns them success in their fields.

We have team that holds complete understanding of in and out of plastics, which works as s strong foundation of designing excellent plastic components.
When it comes to machining solutions, our team having complete knowledge pertaining to in and out of metals, assists in designing high-quality metal components
Quality based in-house plastic injection mold design. Strict quality testing and monitoring of designs and manufacturing processes.

In Plastics Solutions, Engineering Services Offered:

Concept Creation
DOEs
DQ process validation
Gauge Design & Development
Material Selection Assistance
Mold Design
Mold Development & Validation
Mold flow analysis
Molding Process Design
Packaging Design Assistance
Product Design Assistance
Prototype Product (SLAs)
Reliability & risk Analysis

In Machining Solutions, Engineering Services Offered:

Gauge Design & Development
Hydro Testing
Machining Process Design
Material Selection Assistance
Product Design Assistance
Prototype Product
Reliability & risk Analysis

New Design Process Flow

There are times, when customers do not posses or hold old hard copy drawings pertaining to components. In such a scenario, our technical expertise come to customers help for excellently reversing engineering of product and developing modern CAD drawings. Prior going ahead with mold building, our plastic and tooling professionals can also assist in help programming improvement plan. We take pride in announcing about rendering complete quality based product design and services utilizing professional CAD platform.

Early Stage Involvement

There is no denying in the truth that the most workable and winning designs have always been generated through teamwork, brilliant ideas and practical experience.

Early involvement of our professional team confirms of the best optimized design for the purpose of manufacturability. The more quicker, customers include our team in their plastic (Plastic Solutions) or metal (Metal Solutions), the more faster they will be able to witness success in the market.

The earlier you include our team in the development of your plastic product, the more sure you are of the productÃƒÂ¢Ã‚â‚¬Ã‚â„¢s eventual success in the market. Errors which pass through the design phase are ten times as costly as those in the manufacturing phase.

By closely working with clients from the phase of concept design, we assist to optimize design for attainment of the following:

Cost reduction
Design for manufacturability
Ease of Assembly
Faster time-to-market
Full functionality
Improved Performance
Increase Aesthetics
Intended product life

Plastic Materials Selection (Plastics Solutions)

The selection of right material for project designing is important for success of product in the market. Right material selection can influence design on various levels.

Plastic parts for the purpose of technical specifications generally have to meet a wide line of requirements. These requirements consists impact resistance, stiffness, environmental stress resistance, UV resistance and chemical resistance. In case of assemblies, these requirements may comprises: coefficient of friction, compatibility with various other materials and wear resistance, etc. Decorating and assembly process such as coating, welding, painting and printing do have some particular impact on choosing material.

A balance needs to be maintained between production feasibility, cost and discovering accurate material for the job.

There are more than around 72,000 plastics to select for the purpose of right application. Below cited are some of the popular materials:

Acrylonitrile Butadiene Styrene: ABS
Ethylene propylene diene Monomer: EPDM
High Impact Polystyrene: HIPS
Poly Carbonate: PC
Poly Ether Ether Keton: PEEK
Poly Methyl Methcrylate: PMMA
Poly Phenylene Oxide: PPO
Poly Phenylene Sulphide: PPS
Polyamides: Nylon 6, 6/6, 6/12, 11, 12, 24
Polycarbonate/Acrylonitrile Butadiene Styrene Blend: PC- ABS Blend
Polyesters: PET, PBT,
Polyetherimide: PEI
Polyethersulphone: PES
Polyethylenes: HDPE, LDPE,
PolyOxy Methylene: POM
Polypropylene: PP
Polystyrene: PS
Styrene Acrylonitrile: SAN
Thermoplastic Elastomer: TPE

We associate with some widely acclaimed top-quality material suppliers for doing our work in a right manner. We take delight in letting clients known of strategically being situated in plastics manufacturing hub.

Sabic
Ineos
Solvay
Reliance
Rhodia
Tipco

Our company strongly upholds Go Green trend. We have a team that is extremely aware of following substance controlling initiatives:

Bio degradable plastics
IMDS- International Material Data System
REACh- Registration, Evaluation, Authorization and Restriction of Chemicals
RoHS- Restrictions of Hazardous Substances
WEEE- Waste Electrical and Electronic Equipment

Process Selection

It is imperative to choose right order of production process to attain desired results.

Basic processes are listed below:

Injection molding: molding, Insert molding, In mold labelling and Over molding
Value addition: Pad printing and Ultra Sonic Welding

Material Selection/Process Selection (In Machining Solutions)

The CNC machining operation starts with right quality selection of material. Considering functional needs, materials are chosen on the basis of geometry, microstructure, composition, physical and mechanical properties.

Having understanding regarding metal characteristics are important for acquiring intended overall cost.

Metals components mostly require to meet needs that consists deflection under stress, durability, resistance to corrosion, etc. In assemblies, these needs comprises wear resistance and coefficient of friction.

Process Selection

Process design is considered massively essential for achieving design intent for cost, performance and life. Our company designs manufacturing process for excellently optimize machine hour, material, cost and performance.

Basic processes are cited below:

Cutting
Turning: Conventional Turning, CNC Turning and De-burring
Milling: Conventional Milling and CNC Milling
Grinding: Surface Grinding, Cylindrical Grinding, Internal Grinding and Profile Grinding
Drilling: Through Drilling, Counter Drilling and Angular Drilling
Honing
Wire cutting
EDM: Conventional EDM, CNC EDM and Reverse EDM
Secondary Operations: Polishing, Lapping and Plating

Tooling Services (In Plastics Solutions)

Tool Development Program

We are well know with the truth of tooling being extremely important for a successful molding. An impressive mold care programs make way for an increased tool life maintaining great output quality at optimum level.

A highly experienced tool development engineer acts as the most important part of a cross-functional project management team and actively involves in the project from starting of a program until tool finally goes into manufacturing confirming consistency in overall product to meet budget and timing needs. The tooling program is controlled with competency of:

In-house plastic injection mold designing ability.
Evaluation and action based plans.
Mold certification programs comprising statistical validation.
Mold flow analysis
Rigorous monitoring and control of design and production process of tools. Control upon tooling program is kept with the assistance of project management system.

Our company takes massive delight in being associated with trusted tooling partners. These have been developing complex and precise molds from so many years. Accuracy and speed in operation are driven through modern CAM and CAD technologies, machining center robotics and immensely skilled toolmakers.

The wide line of tooling offered from our end consists of:

Proto Molds
Single and Multi cavity production Molds

Cartridge Molds
Conventional and Insulated Runner Molds
Expandable and Interchangeable Molds
Hot Runner System Molds
Mechanical and Hydraulic Core pull Molds
Over molding Molds
Shuttle and Insert Molds
Stripper and Floating Cavity Plate Molds
Unscrewing Molds

Utilizing various material such as below and some more

Aluminum (proto molds)
Beryllium Inserts
Variety of Hardened Tool Steel Materials
Variety of Soft Steel and Pre-Hard Steel Materials

Consisting finishing operations such as:

Mirror like Polishing
Specialized Tool Coatings
Surface texturing

For the purpose of keeping up performance level of tool, we are backed with:

CNC Wire & sinker EDM machining facility
High ability to produce fixtures, mold components and inspection gauges.
Conventional & CNC machining facility
ELB Surface Grinding facility
Jig boring and Grinding facility
Skilled tooling workers performing massively hard to enhance aesthetics of product.

General Tooling Development Structure

Design verification and approval
Evaluating tooling requirements
Evaluating trial samples
Freezing process parameters
Mold design
Specifying improvements
Specifying mold
Tool building
Tool trial and validation
Transferring data to APQP documents

Tooling Selection (Machining Solutions)

Choosing accurate metal cutting tool is necessary for obtaining high productivity at the time of machining.

The selection of tool is seem as the most complex process that depends majorly upon variable such as:

Finish needed
Geometry of components
Machine being utilized
Material being processed
Other specification on product drawing
Quantity requirements

Below cited are major tool considerations that shows massive impact on complete performance:

Kinds of tooling utilized
Feed rate
Direction of cut
Cutting speed

Injection Molding Services (Plastics Solutions)

We are happy to let clients know of about our excellent injection molding core capabilities that comprise:

Knowing characteristics of product design
Deep knowledge about different properties of plastics
Specialization in processing various challenging polymers
Knowledge of immensely complex tools
Tool and process validation based methodology
Scientific processing of engineering and great performance plastics
Injection molding of high precision based components having close tolerance
In-mold decorative molding, Insert Molding Over-molding and more.
Excellent in-house mold maintenance service
Statistical process control & high monitoring
Innovative and positive approach towards solving problems

Injection Molding Program

Capability to conduct analysis on major process parameters
Computerized based production and complete process monitoring system
Complete 24 hour in-house mold repair abilities
Goods inward strict quality checking for warehouse
Goods outward rigorous quality checking prior the process of shipment
In-process quality checks
Accurate heating/cooling temperature control system
Preventative Maintenance Programs
Routine Machine Calibration Program
SPC verification
Tight pre-drying control for the hydroscopic material
Utilization of validated process parameter

Personnel

Basic Molding Industry Operator Training
Job Specific Operator Training
Process Control Engineers Available On Nearly All Shifts
Statistical Process Control Charting Abilities
Trainer Auditors Monitor Production Regularly
Visual Acuity Monitored Through Annual Eye Exams

Method

Complete 24 Hour In-House Mold Repair Ability
Complete 24 Hour Operation, Around 6 Days Per Week
Computerized Based Order Entry and Scheduling System
In Process Inspection and Test of Production
Responsive and Preventative Mold Maintenance Program
Secondary Operations Within Product Cycle
Statistical Process Controls On Key Dimensions

Material Integrity

Control of Incoming material
Lot Traceability
Melt Flow Testing
Moisture Monitoring and Controls
Packaging For Product Integrity
Runner-less Molding For The Purpose of Specific Applications
Shot/Barrel Residence Time Analysis
Standardized Mixing Ratios and Methods
Supplier Performance Audits

Auxiliary Equipment

Calibrated Material Drying System
Calibrated Temperature Controllers For The Purpose of Consist Heating
Material Handling System
Preventative Maintenance Program For Almost All Auxiliary Equipment

Precision Machining Services (In Machining Solutions)

In all these years, we have successfully fulfilled our responsibility of rendering remarkable CNC Milling and CNC Turning along with conventional turning, drilling and milling. When it comes to satisfying customers pertaining to CNC machining, we maintain quality in work.

The excellent strength of working with perfection has made our presence stronger in below application areas:

Aerospace Industry
Basic Electrical Industry
Bearing
Machine Building Industry
Power Transmission Industry
Textile Industry

We are glad to reveal that value-added custom metal machining services are designed and developed to render end-to-end solution comprising product design and concept ability along with consultation on the following:

Material selection
Prototyping
Supreme quality control including evaluation, specific testing, calibration of all parts, procedures, and equipment

Value added Services (Plastics Solutions)

Our company offers a huge and diverse line of value added services that saves money and time of customers. Our manufacturing and contract ability comprises:

Blister Packaging
Gamma Sterilization contracts
Hot Stamping
Laser Etching
Pad Printing
Product Testing contracts
Prototyping
Screen Printing
Solvent Bonding
Static Elimination
Ultrasonic Welding

The value-added custom injection molding services are developed and designed by us to offer end-to-end solutions. In addition to consultation on the below:

Material advice for optimum balance creation between product performance and cost.
Prototyping
Steel-to-plastic injection molding conversions
Process-enhancing secondary equipment abilities,
Strict quality control

CNC Milling (Machining Solutions)

We are proud to offer the best CNC Milling services to customers. Our company also renders support in pre-production engineering, excellent design and production to better quality of each CNC milling project. We offer secondary operational services that comprises Plating, Assembly, Honing, Welding, Grinding, Powder Coating, Heat Treatment, Welding and Anodizing.

CNC Turning (In Machining Solutions)

As the most reliable solution provider of quality based CNC turning and machining, we work hard to attain our goal of building long-lasting relationships in business and satisfy our every customer with the best work in project.

Contract Manufacturing (In Machining Solutions)

Our company boasts of having advanced CNC machines that confirms to the best quality standards for faster cycle times, tighter tolerances, flexibility, consistency while lessening faults and process downtime.

Anodizing
EDM
Electro-less Plating
Grinding
Heat Treatments
Wire Cutting

Value Added Services (In Machining Solutions)

Anodizing
Black Oxiding
Blister Packaging
Case Carbonizing
Case Hardening
Heat treating
Honing
Hydro Testing
Nitriding
Plating
Sand Blasting

Material Competence (In Machining Solutions)

Our team holds good amount of knowledge regarding managing a wide line of materials along with its sub group.

High Carbon Steels
Hot Die Steels
Low Carbon Steels
Non Ferrous Metals
Plastics
Stainless Steels
Tool Steels

Strong Supplier Base

The procurement management system of our company is designed to excellently monitor, manage and strengthen supplier performance. It includes supplier management from vendor qualification and evaluation to properly monitoring and improving. The complete process comprises collecting information, contacting supplier, background reviewing, negotiating deal, procurement, validate products, keeping a check on supply and performance based improvements. Our company shares excellent relationships with BASF, DSM, Reliance, SRF, Rhodia, Ineos, Tipco and Solvay, etc.

Get in touch with us

GST : 24AAJCS6299R1Z9

Plot No. 114, GIDC Industrial Estate, Manjusar, Nr Els Tower,Vadodara - 391775, Gujarat, India
Phone :View Number

Send Inquiry
Send Inquiry
Plastics Division
Vishram Dixit
Mobile :+919687681938

Engineering Division
Kaushik Patel
Mobile :+919909017968

Send Inquiry

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Tell us what you need.